Explosion Proof Electrical Equipment

30 Sep.,2024

 

Explosion Proof Electrical Equipment

Supermec has been around since and we have been successfully designing and supplying custom explosion proof electrical equipment across Asia Pacific, Middle East regions and Europe. We handle the full process from the electrical design, engineering, testing, commissioning as well as the delivery of the final product. Regardless of the project size, our dedicated experienced team of explosion proof electrical specialists will work tirelessly with you to achieve the desired outcomes for your project. We deal with a full range of explosion proof products and accessories that are in local stock so this in turn leads to quick turnaround time in meeting your business requirements. You may also read more about us here.

MAM are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

Click here to enquire more about our explosion proof electrical equipment.

What is the meaning of Explosion Proof?

For a product, or electrical equipment to be classified as &#;Explosion Proof&#;, it means that the enclosure of the product must be able to internally withstand:

  • Any internal explosion.
  • Any sparks generated internally and preventing these sparks from igniting any vapors, gases, fibers or dust in the surrounding environment.

This also means that we should not make the mistake that Explosion Proof Electrical Products are able to withstand any external explosion(s) that happens outside of the enclosure, rather it is the ability of the enclosure to prevent any internal explosion or sparks from escaping into the external environment and being the cause of a larger explosion. The term &#;explosion proof&#; is also interchangeable with &#;flameproof&#;.

Normally, explosion proof products are used in hazardous locations to reduce risk and increase safety of workplace operations. You can find out more regarding the different hazardous locations here.

Therefore, using Explosion Proof Electrical products would benefit you in the following ways:

  • Safety

No employee would want to work in an unsafe environment or expose themselves to unnecessary risk in hazardous environments. This would allow your employee to focus on his/her job and boost productivity and morale. Your employees would be at ease knowing they are working at an organization that values their safety by using explosion proof products.

  • Reputation

Your organization&#;s reputation is definitely an important factor and using explosion proof products would help in that aspect by minimizing any external explosions and mishaps. This would ensure a clean safety record and encourage other organizations to work with yours. Future employees might also research on your company before deciding to join so it would be beneficial to have a good safety record.

  • Cost Benefits

By using certified explosion proof products, you would minimize damage to your facility by containing any explosion to within the enclosure itself and not to the surrounding areas. Another important fact is any reduced external explosion would minimize any risk to your staff and reduce greatly the chance for cost relating to medical claims or staff suing your company for any workplace mishaps.

There are 2 main certification bodies that certify explosive proof equipment:

  • ATEX directive
  • IEC/IECEx

You can find out more about the above 2 independent certifications here. These 2 certifications are acceptable throughout most parts of the world, although North America uses the NEMA standard, while Russia uses the EAC Ex standard.


Engineering Design/Drawing Approval

Our design engineers use AutoCAD software which is the industry standard to prepare detailed custom drawings based on your specifications. This also leads to quick turnaround time in making any revisions to the drawings. We would also provide expert advice on the different ways you can customize and configure the various explosion proof products that we carry to your needs. Once the drawings are approved, next would be the production/testing phase.

 

Production/Testing/Quality Control

We maintain the strictest standards during the production phase for our explosion proof electrical equipment.

The first step is the casting process where your order gets meticulously casted in our dedicated factory by our specialists in Europe.

When the enclosure is ready, we configure it based on your requirements and confirmed drawings, including drilling of entries and integrating electrical components. This is all done at our certified workshops located in Singapore, UAE, and Slovenia.

Next, once the final product is ready, it will go through testing by our experienced QA/QC engineers to ensure it meets all the product certifications and required standards before it is ready to be delivered and installed.

Troubleshooting & Maintenance Services

If there are any issues, rest assured our skilled and friendly colleagues will be on hand to provide any troubleshooting and maintenance services that are required. We also offer services ranging from spare parts replacement, ad-hoc corrective repairs, to regular checks and scheduled preventive maintenance.

Supermec Explosion Proof Electrical Products

Our range of Explosion Proof Electrical Equipment and ATEX products are manufactured with the latest available technologies, both mechanical and electrical, using materials that guarantee the best protection against corrosive agents as well as to provide you with modern functionality and long durability concurrently.

We are confident in consistently meeting your specific needs and high-quality standards.

We like to introduce to you our following range of fully customizable explosion proof products for hazardous areas:

Our Clients

We would thus love to speak to you further.

Contact our friendly sales team at or you can drop us a call at +65 to find out more about our wide range of explosion proof products and solutions.

 

IECEx Scheme

DISCLAIMER: The information on this page and the PDF is for information only and R&M Electrical Group Ltd can not be held liable for any information therein.

We have gathered together a number of technical resources for use as reference on electrical projects.

IECEx Scheme

For more ex electrical equipment supplierinformation, please contact us. We will provide professional answers.

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The objective of the IECEx Scheme (International Trade of Electrical Equipment used in Explosive Atmospheres) is to facilitate international trade in electrical equipment intended for use in potentially explosive atmospheres by eliminating the need for multiple national certification.

The IECEx Scheme provides a means for manufacturers to obtain Certificates of Conformity that will be accepted at national level in all participating countries. A Certificate of Conformity may be obtained from any certification body accepted into the scheme. The objective of the IECEx Scheme is world-wide acceptance of one standard, one certificate, and one mark.

The Ex scheme applies to manufacturers of:

  • Electrical apparatus for explosive gas atmospheres
  • Electrical apparatus for the detecting and measurement of flammable gases
  • Electrical products such as switches, outlets and outlet boxes, circuit breakers, electric motors, and lighting used in hazardous environments

The obvious benefits of the IECEx scheme are:

  • reduced testing and certification costs to manufacturer
  • reduced time to market
  • international confidence in the product assessment process
  • one international database listing
  • maintaining International Confidence in equipment and services covered by IECEx Certification

Background

IECEx is a certification scheme championed by the IEC (www.iec.com) , and it is fast becoming the preferred route for international safe certification of products for use within all hazardous areas.

The IEC test report provides detail not included within an ATEX certificate and can be locally ratified to overcome any destination market legislative difficulties that may arise.

In contrast to ATEX, IECEx was designed from the outset as an ISO/IEC Type 5 Certification Scheme, employing a single third party (The IECEx Certification Body) to combine all aspects of design evaluation and production control before issuing a certificate.

IECEx Relationship with ATEX

ATEX is a mandatory legal requirement within Europe. Therefore the IECEx certification is complimentary to the ATEX standard, making the choosing of equipment that has compliance to both standards advantageous if the final destination is outside the EU.

IECEx and ATEX marking differs and dual marking is becoming increasingly common. Dual marking enables products to gain an equal acceptance status in the countries signed up to the IECEx scheme as they currently receive in Europe.

The Future

The IECEx scheme is a very positive step towards a world certification system.

However, while total global harmonisation is still some way off, more and more countries are adopting this international certification scheme.

Many manufacturers have acknowledged this shift and have begun adding IECEx compliance to their list of approvals.

Countries Participating in the IECEx Scheme

AustraliaGermanyNew ZealandSouth AfricaCanadaHungaryNorwaySwedenChinaIndiaRomaniaSwitzerlandCzech RepublicItalyRussiaUKDenmarkJapanSerbia and MontenegroUSAFinlandKoreaSingapore FranceNetherlandsSlovenia 

Protecting Electrical Equipment Marking System & Standards

Type of Protection for Gas / Vapour Hazards

Equipment CodeDescriptionSuitable for zones... Ex iaIntrinsic safety 'ia'0, 1, 2 Ex ibIntrinsic safety 'ib'1,2 Ex icIntrinsic Safety 'ic'2 Ex dFlameproof protection1,2 Ex pPurge/pressurized protection1,2 Ex pxPurge/pressurized protection 'px'1,2 Ex pyPurge/pressurized protection 'py'1,2 Ex pzPurge/pressurized protection 'pz'2 Ex eIncreased safety1,2 Ex mEncapsulation1,2 Ex maEncapsulation0,1,2 Ex mbEncapsulation1.2 Ex oOil immersion1,2 Ex qSand / powder (quartz) filling1,2 Ex nType - n protection2 Ex sSpecial protectionNormally 1 and 2

Type of Protection for Gas / Vapour Hazards

Equipment CodeDescriptionSuitable for Zones... tDA20Protection by enclosure20, 21, 22 tDB20Protection by enclosure20,21,22 iaDIntrinsic Safety20,21,22 maDEncapsulation20,21,22 tDA21Protection by enclosure21,22 tDB21Protection by enclosure21,22 ibDIntrinsic Safety21,22 mbDEncapsulation21,22 pDPressurization21,22 tDA22Protection by enclosure22 tDB22Protection by enclosure22 icDIntrinsic Safety22

Equipment Protection Levels &#; EPL

From onwards, the IEC Technical Standards in the series IEC , and in particular IEC Part 14, have recognised that there may be occasions where it is necessary to increase, above the normal levels, the protection against ignition sources. This concept allows for consideration of risk (ie consequences of an explosion) as opposed to just the probability of a flammable atmosphere existing &#; the conventional selection criteria between the types of protection and the zone of use.

Three Equipment Protection Levels are specified as shown in the table below.

In normal circumstances the effect of these EPLs will be to retain the normal zone/equipment protection relationship. If, however, the risk is considered especially severe, then the required EPL for the zone may be increased. Similarly, if the risk is deemed to be especially small or negligible, the EPL may be reduced from the norm.

The following two tables show the normal relationship between EPL and zone, and the EPL awarded to each type of protection

Equipment Protection Level (EPL)Normal Applicable Zone(s) Ga0 (and 1 and 2) Gb1 (and 2) Gc2 Equipment CodeDescriptionEPL Ex iaIntrinsic safety 'ia'Ga Ex ibIntrinsic safety 'ib'Gb Ex icIntrinsic Safety 'ic'Gc Ex dFlameproof protectionGb Ex pPurge/pressurized protectionGb Ex pxPurge/pressurized protection 'px'Gb Ex pyPurge/pressurized protection 'py'Gb Ex pzPurge/pressurized protection 'pz'Gc Ex eIncreased safetyGb Ex mEncapsulationGb Ex maEncapsulationGa Ex mbEncapsulationGb Ex oOil immersionGb Ex qSand / powder (quartz) fillingGb Ex nType - n protectionGc Ex sSpecial protectionRefer to equipment marking and documentation

For dust hazards, the EPLs are as follows:

Equipment Protection Level (EPL)Normal Applicable Zone(s) Da20 (and 21 and 22) Db21 (and 22) Dc22

Standards for Equipment

IEC &#; ELECTRICAL APPARATUS FOR EXPLOSIVE GAS ATMOSPHERES

Part 0General requirementsPart 1Construction and test of flameproof enclosures of electrical apparatusPart 2Electrical apparatus &#; type of protection &#;p&#;Part 3Spark test apparatus for intrinsically safe circuitsPart 4Method of test for ignition temperaturePart 5Powder filling &#;q&#;Part 6Oil-immersion &#;o&#;Part 7Increased safety &#;e&#;Part 11Construction and test of intrinsically safe and associated apparatusPart 15Electrical apparatus for explosive gas atmospheres, type of protection &#;n&#;Part 18Encapsulation &#;m&#;Part 25Intrinsically safe systemsPart 26Special requirements for construction test and marking of zone 0 electrical apparatusPart 27Fieldbus intrinsically safe concept (FISCO)

Standards for Installation etc. (gases and vapours)

IEC &#; ELECTRICAL APPARATUS FOR EXPLOSIVE GAS ATMOSPHERES

Part 10Classification of hazardous areasPart 14Installation (and selection) of equipment in hazardous areasPart 17Inspection and maintenance of equipment

Note that the series of standards will gradually address dust hazards as well as gas/vapour hazards. The standard number will have an additional suffix 1 or 2. Thus, for example, -14 (see below) will be replaced by -14-2 [installation for equipment in dust hazards], with -14-1 dealing with installations in gas/vapour hazards.

Standards for Dust Hazard Equipment and Installation

IEC &#; ELECTRICAL APPARATUS FOR USE IN THE PRESENCE OF COMBUSTIBLE DUST

Part 0General RequirementsPart 1Protection by enclosure &#;tD&#;Part 2-1Methods for determining the minimum ignition temperature of dustsPart 2-2Method for determining the resistivity of dust in layersPart 2-3Method for determining minimum ignition energy of dust air mixturesPart 4Type of protection &#;pD&#;Part 10Classification of areas where combustible dusts are or may be presentPart 11Protection by intrinsic safety &#;iD&#;Part 14Selection and installationPart 17Inspection and maintenancePart 18Protection by encapsulation &#;mD&#;

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